The Roller Cam Principal
Pure Motion By Zero-Backlash Technology
The RollerDrive CNC is a circular table designed to fulfill the demands of the latest machine tools for increased speed and precision. It uses our zero-backlash reducer known as RollerDrive, which transmits motion without distortions. The RollerDrive CNC remains robust against external forces unlike existing gears and torque motors. The precision and rigor of the zero-backlash technology results in a rotational accuracy of ±10 arc sec. and repeatability of less than ±4 arc sec. The RollerDrive CNC powerfully persists while cutting through hard metals.
No Clamp Operation
Due to its mechanically rigid, zero-backlash structure, the RollerDrive CNC does not require clamp operation. This eliminates clamp and unclamp time while using no energy the way conventional hydraulic systems do. This distortion free performance and no-clamp design delivers ultra fast positioning that leads to higher productivity. For instance, a typical 90 degree rotation can be completed within 0.4 seconds.
Mechanism
The RollerDrive mechanism mainly consists of an input shaft and output turret with embedded roller followers. A cross-roller bearing works to support the output turret with minimal run out.
Preloaded roller followers contact the input rib surfaces with a wedge-shaped cross section. This can be adjusted my moving the input axis, which in turn eliminates backlash completely – meaning superior precision and rigor for CW and CCW rotation; as displayed in the diagram to the right.
Even with preload and zero-backlash, the needle bearing type roller followers transmit power by rolling rather than sliding. This allows the RollerDrive to achieve an outstanding efficiency of 90% or more. RollerDrive guarantees a lifetime of wear-free durability.
All parts are made from only qualified alloy steels; machined and ground with our ultra-precision machining system.
Approved Performance
The RollerDrive product series are widely used in various industries that require the highest excellence in performance levels. Machine tool companies are no exception, being at the forefront of these industries and applying our RollerDrive technologies to the world’s leading machine tools.
The “RollerDrive QUALITY” logo encompasses rotary axis speed, precision, and mechanical stiffness – essential performance qualities for standing up to heavy cutting work. This logo is available to RollerDrive users to make their applications distinctive in their market. Contact Sankyo Automation for details on the use of this logo.
Zero-backlash Technology Delivers Unsurpassed Motion
Servo-driven motion control systems play a major role in defining the performance of FA equipment. Machine specifications and performance requirements may be developed with the assumption that the given system is capable of producing the expected motion. However, if the motion control system has preexisting control instabilities such as backlash or is rigidity lacking, the output motion will deviate from the control input. In turn, it is difficult to to achieve an ideal, expected performance.
The RollerDrive® RA Series mechanically reduces the speed of the servomotor while delivering powerful torque, rigidity, and stability. It features a unique preload mechanism that produces zero-backlash – resulting in the output motion responding faithfully to the input control references. Numerous features make the RollerDrive® RA Series a revolutionary motion control unit for FA applications. Consider such qualities as the high efficiency afforded by the rolling transfer of power, wearless design, compact packaging resulting from the right-angle input to output shaft layout, and the convenient, large-diameter hollow output shaft.
Striving for True Quality Motions
When assessing conventional motion equipment, the quality of motion is primarily evaluated by its accuracy and rigidity while static. However, the accuracy and stability impacts FA equipment performance in motion just as much as it does in a standstill condition. Backlash or poor responsiveness can degrade the dynamic accuracy of motion control equipment, preventing it from creating the motions intended by the control references.
The RollerDrive® uses zero-backlash technology to create output motions that are faithful to the input control references; delivering improved performance levels in all kinds of FA equipment.